G3 Automation

Special Projects: main challenges

danilo — Wed, 26 Jan 2022 14:16:25 +0000

Developing a Special Project, as it is a specific solution, carries its challenges.

Check out some critical points that influence the development of this kind of equipments and that determine its complexity:

Positioning

Devices must be designed to not only ensure that the part is well positioned, but also well secured and in the correct location.

Tolerances

The parts to be worked must be within the technical tolerances, as these serve as a reference for the development of automation.

Product geometry

The greater the complexity in the shape of the pieces, the more challenging will be their manipulation and other operations.

Operation type

The greater the level of detail of operations and their quantity, the greater the complexity of automation, therefore, the more challenging your project will be.

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Preventive Maintenance: how to conserve the equipment

danilo — Wed, 30 Jun 2021 13:15:05 +0000

Taking care of the equipment through preventive maintenance routines is essential to ensure its proper functioning and avoid emergencies that could cause damage to the company in the short, medium and long term.

A machine has an infinity of components with different lifespans, which will suffer daily wear and tear due to its constant use. Among the preventive maintenance procedures, there is the early detection of failures of these components, in order to maintain the integrity of the equipment and increase its durability.

With the maintenance schedule up to date, productivity is not jeopardized with the equipment, as your parts will be in full working order.

The risks of equipment failure or downtime will be drastically reduced, preventing the formation of future bottlenecks which, in turn, delay the entire production line, generating stress, wasting time and money.

Maintenance recommendations for G3 Automation robots

The preventive maintenance of a machine must be done regularly, with procedures distributed in weekly, monthly and annual periods. Here are some tips to ensure that our automations work properly:

Lubricate the bearings, gears and linear guides regularly (some of the guides do automatic lubrication, just check the level of the lubricating agent in the reservoir)
Check the tensioning of the belts
Keep the equipment clean, to prevent components (especially electronics) from being damaged by dirt accumulation
Do not change equipment settings and parameters without prior knowledge or guidance from one of our technicians
In the long-term, be aware of the natural wear of spindles, belts and gears
Follow the automation warnings about the lubrication of your sets, in the form of warnings on the HMI
It is advisable to carry out preventive maintenance with a specialized in-house team or our technical assistance
Check the pneumatic air inlet filtering elements and replace whenever necessary
Periodically check the tightness of all terminals and electrical connections, avoiding bad contact

Contact our technical advisors

In case of doubts, it is highly recommended to call G3 Automation, where our team of technicians is always ready to answer questions, provide training and perform all preventive maintenance procedures that help to maintain the useful life of the equipment for many years.

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The innovation is among us

danilo — Wed, 10 Mar 2021 18:43:25 +0000

The concept of continuous improvement is one of G3 Automation’s values. Its practice is applied based on internal procedures, reaching the equipment delivered to the customer.

All of our processes, the work environment and the resources involved are linked to the idea that we can and should always improve, setting challenging but not impossible goals, with the aim of delivering equipment with higher quality, efficiency and in the shortest time.

In view of all that has been added as an advance to our projects, here are some of the main changes, which are already present in the most recent automations:

A new controller

Our HMI, the automation controller, has a new look. Its structure is now made of polished stainless steel, providing great resistance to the accessory, in addition to aesthetic improvement. Its interface has been improved with new features and buttons aimed at practical, fast and increasingly intuitive operation, which does not require a large amount of training hours to operate the equipment.

Structure improvements

The side robots now have greater robustness in their structure, in order to avoid vibrations and increase the resistance of the equipment.

Label supply without interruptions

Now in the side robots for In Mold Label, the hot supply is much more practical than the previous systems, since it allows the supply of the label without the need to stop the equipment. As a result, greater time savings are observed in the process and elimination of losses due to injected products without a label.

An even more powerful robotic arm

Now the movement of input and output of the equipment can be done in less time, thanks to the new dimensioning of the engines and readjustment of the structure that comprises the robotic arm, which now has much greater torque.

More fluid movement

New technology allows the activation of up to 4 axes simultaneously. In this way, the movement becomes more agile.

Lubrication range

The automatic lubrication system of the linear guides eliminates the equipment stop due to the manual application of lubricating oil.

Increased productivity, high process speed, reduced scrap rate and greater labor savings.

You can find all of this in our automations.

Innovating is in our DNA.

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Cartesian Robots versus Side Robots

danilo — Wed, 09 Dec 2020 01:59:59 +0000

Whether Cartesian or lateral, the lines of G3 Automation Robots for the plastic industry have differences between them, converted into particular advantages for each type of equipment.

Cartesian Robots versus Side Robots

What is the best model? Which robot is most worthwhile to handle the newly injected products?

The answer is: it depends on what the customer needs on the shop floor. Each context requires a special solution to attend the production, making the most of the resources that the equipment offers.

Check below the comparison between the two types of robots, where their most outstanding differentials are presented:

Cartesian Robots

Do not occupy lateral space
Greater freedom of movement
Versatility in operations
Cost-effective solution
Handling complex parts
Ideal for high injection cycles

Robôs Laterais

Already include product outlet conveyor
Ideal for large-scale production
NR12 protective fairing
High speed handling
For buckets, lids, pots and similars
Automations for various applications

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Advantages and differentials of the G3 Automation palletizer

danilo — Thu, 08 Oct 2020 01:59:59 +0000

In order to meet the growing demand of the industry for improvements in product handling processes, G3 Automation develops specially sized palletizing cells, covering various products, loads, formats and measures of boxes to be palletized.

G3 Automation’s Palletizer Robot

Check out some of the main features that highlight the G3 Automation Palletizer as a high performance solution for the entire industry:

Adaptable to different types of products and box sizes;
Allows secure operator access, in accordance with NR 12;
Robust, resistant structure and with high load capacity.

For more information about this automation or other equipment, please contact us.

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